(Re) building a ZX Spectrum laserharp

2

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  • edited August 2012
    I built the renewed sensor circuit today, here's the prototype:

    IMG_4897.JPG

    This new circuit uses the TAOS TSL251 sensor, which has these benefits compared to a discrete photo transistor:
    - More sensitive to human visible light
    - Built in high impedance circuit and opamp, which rules out outside electro magnetic influence (the old photo transistor needed a shielded case to work properly)
    - Stable output voltages, fast response, built in protections
    - Less parts!

    Here a closeup of the sensor:

    IMG_4898.JPG

    The circuit works fine till now, but I need to test it with laser reflection of course.
    For that I need to create some optical parts: a shaft to only allow the part of view to the sensor where the laser will be reflected, and not the surrounding light.

    Only three weeks remaining!!!

    This weekend I will attend a retrocomputer event in Holland.
    I will use that time to finetune the laserharp software and musical elements.
    It's no place to finish the laser assembly. Maybe I can do some of that on this friday before the retro event.
    Would be nice to have a place to properly test the laserharp before Cambridge!
    If I only had more time...
  • edited August 2012
    Fiber optic cable could be used to allow only light from one direction to go into the sensor. However since fiber optic cables tend to be very thin, you could do the same with a rod of plastic that has clear ends and surrounding surface painted or scrubbed to not be clear. That way you create a light channel for the light that comes in.

    Does not really help with filtering out ambient light. Only to make light from a specific direction pass to the sensor.

    Update: in your video I saw you use smoke machine, and you have to try to get the smoke to rise to be able to get it into the laser beams. An overhead pipe connected to smoke machine, with drilled hole (like that used in certain watering systems) could provide a smoke curtain that drifts down if you hang it above the lasers. Just another idea...
  • edited August 2012
    Johan1973 wrote: »
    Fiber optic cable could be used to allow only light from one direction to go into the sensor. However since fiber optic cables tend to be very thin, you could do the same with a rod of plastic that has clear ends and surrounding surface painted or scrubbed to not be clear. That way you create a light channel for the light that comes in.

    Does not really help with filtering out ambient light. Only to make light from a specific direction pass to the sensor.

    Update: in your video I saw you use smoke machine, and you have to try to get the smoke to rise to be able to get it into the laser beams. An overhead pipe connected to smoke machine, with drilled hole (like that used in certain watering systems) could provide a smoke curtain that drifts down if you hang it above the lasers. Just another idea...

    Thanks Johan.

    Optical fibre cannot be used to my opinion.

    The number and angles of the beams is flexible: some songs can be played with 8 beams, some with 10.
    So the sensor must see the whole width of the area where my hands will touch the beams.
    To way to reach that without letting more than needed ambient light onto the sensor, is to use a shaft:

    full.jpg

    The shaft will be coated inside with matt material, so ambient light does not reflect on the inner sides of the shaft and reach the sensor. Only the light I want to reach the sensor must be allowed.

    Tomorrow I hope to get the complete system running again, with the new laser, new sensor and circuit, new TTL blanking safety circuit, and laptop with software etc.
  • edited August 2012
    You could use, I think the english word is, acrylic plastic. That transparent stuff, to make those shafts to channel light to the sensor.
  • edited August 2012
    Johan1973 wrote: »
    You could use, I think the english word is, acrylic plastic. That transparent stuff, to make those shafts to channel light to the sensor.

    There is no need for that.
  • edited August 2012
    True, you can just make a shaft like that from any material to limit how light reaches the sensor. You could even use a filter over the shaft that allows certain wavelengths of light to pass while others are blocked. Though that is something I have no information on.

    You would have to read up on the physics of color, like why certain material lifts certain photons to a higher energy level, to find the material or layer of materials that will allow your blue laser to pass through and block out all other light in the spectrum of light.

    However this might also be unnecessary as white light from the sun for example contains the full spectrum, and might allow ambient light to pass through.

    It is probably easier to just calibrate the sensors to react to a specific intensity of light to make sure it reacts only to the lasers and not ambient light.
  • edited August 2012
    wavelength filters ( unless off the shelf ) are expensive because they have to be custom made ( I know cos unitl last year we had a division that made them ).

    re : I have some reflection of the green laser though, checking what the cause of that is. :

    this could be caused by wavelengths generated by the laser being outside the wavelength spec of the filter. Also the way certain filters are made limits them to working between or at specific angles.

    Using glass optical fibre brings in many more complications ( and cost ) and using acrylic etc effects optical performance and path.
  • edited August 2012
    Saboteur wrote: »
    wavelength filters ( unless off the shelf ) are expensive because they have to be custom made ( I know cos unitl last year we had a division that made them ).

    I have a filter that passes the blue and green spectrum, so maybe I will use that with the sensor to make it react better to the green and blue lasers and not to other environmental light sources.
    re : I have some reflection of the green laser though, checking what the cause of that is. :

    this could be caused by wavelengths generated by the laser being outside the wavelength spec of the filter. Also the way certain filters are made limits them to working between or at specific angles.

    I have asked others if it's common, and it is.
    I also checked some pictures of RGB lasers with similar dichroic filters, and on those pictures it's clear all leak a bit.
    An example - this is not my setup! - (you can see the green light reflected a bit):

    InsideLaser005.jpg
    Using glass optical fibre brings in many more complications ( and cost ) and using acrylic etc effects optical performance and path.

    That's my point.
  • edited August 2012
    Nice pic.

    are u talking about the light dots on the case at 45 degrees to the filter ?
  • edited August 2012
    Saboteur wrote: »
    Nice pic.

    are u talking about the light dots on the case at 45 degrees to the filter ?

    Yes, it's about the same with my setup, allthough this picture is more clear.
  • edited August 2012
    Seeing your work in progress is inspiring. I have so far not built anything using lasers, but that might change :)
    Nice picture to show your rig. I thought you only used Blue and Green lasers, but I see now you are using RGB combination. How precisely can you control the reflection of the beams with that rig?
  • edited August 2012
    Johan1973 wrote: »
    Seeing your work in progress is inspiring. I have so far not built anything using lasers, but that might change :)
    Nice picture to show your rig. I thought you only used Blue and Green lasers, but I see now you are using RGB combination. How precisely can you control the reflection of the beams with that rig?

    It's not my setup ;) It's an example of green laser 'bleed' instead of the dichro mirror passing the green laser completely.
  • edited August 2012
    Ah, ok. Thats what you get for speed reading the forum :D
  • edited August 2012
    Unfortunately it's very hard to eleminate the bleed through the filter/mirror without resorting to custom made filters/mirrors.

    It's also nigh on impossible with standard deposition techniques to make a mirror 100% reflective for specific wavlengths. ( we spent over a year trying and at ?5k+ a run it's it's expensive r&d )

    You can use a 'light absorbent material' to prevent stray light bouncing around in your case though.
  • edited August 2012
    Here are the latest pictures of my setup:

    IMG_4962.JPG

    IMG_4960.JPG

    I really like the color!!!

    I added the galvoscanner to check if it all fits correctly, and it seems to be perfect!

    Next (hopefully this evening) connecting it all up, testing the galvoscanner, testing the TTL blanking circuit, testing the sensor circuit, etc...
  • edited August 2012
    Parts assembled in case, galvoscanner connected, let's get the party started:

    IMG_4977.JPG

    IMG_4982.JPG

    IMG_4972.JPG

    Video coming up!
  • edited August 2012
    Here's the video:

    laserharp2012_galvo_mounted.jpg


    Next: testing the TTL blanking safety circuit.
    After that: testing the sensor.
    And then it's just finising off!
  • edited August 2012
    I've played my first (attempt of a) complete song, it's Jean Michel Jarre's Second Rendez-Vous part 3.

    Of course it's not finished and the unit will be on the ground, making it more easy to play (have to hold my hands sidewards now).
    DON'T MAKE COMMENTS ON MY BELLY! I invested a lot in that! ;)

    A video:

    2nd_rv_3.jpg


    Here are some pics of the setup:

    IMG_4997.JPG

    IMG_4996.JPG

    IMG_4998.JPG

    IMG_4999.JPG

    I haven't tried Roelofs (roko's) idea yet: using two identical sensors to improve sensor output.
    So calibrating is still a pain in the ...
  • edited August 2012
    I just have to ask you, what is that display you are using in your spectrum? I have been thinking about replacing the taperecorder with a display, but not yet found any small enough display that has the proper resolution (minimum 640x480).
  • edited August 2012
    Johan1973 wrote: »
    I just have to ask you, what is that display you are using in your spectrum? I have been thinking about replacing the taperecorder with a display, but not yet found any small enough display that has the proper resolution (minimum 640x480).

    The one I use I bought two years ago, so don't know which model that is.
    Check eBay, and look for 3.5" tft display.
  • edited August 2012
    bverstee wrote: »
    The one I use I bought two years ago, so don't know which model that is.
    Check eBay, and look for 3.5" tft display.

    Thank you, that is what I have been doing. Just problem with those I found so far is resolution. Thats why I asked about your model. But no problem. I continue looking. Very cool to see the new blue laser harp in action :)
  • edited August 2012
    Johan1973 wrote: »
    Thank you, that is what I have been doing. Just problem with those I found so far is resolution. Thats why I asked about your model. But no problem. I continue looking. Very cool to see the new blue laser harp in action :)

    When I search for 3.5" tft on eBay, I get offer like this at the first results:
    http://www.ebay.nl/itm/3-5-Zoll-LCD-Monitor-TFT-Display-PKW-Auto-12V-Ruckparkhilfe-fur-Ruckfahrkamera-/271006918259?pt=Auto_TFT_Monitore&hash=item3f19456673
    That's the same as mine.
  • edited August 2012
    bverstee wrote: »
    When I search for 3.5" tft on eBay, I get offer like this at the first results:
    http://www.ebay.nl/itm/3-5-Zoll-LCD-Monitor-TFT-Display-PKW-Auto-12V-Ruckparkhilfe-fur-Ruckfahrkamera-/271006918259?pt=Auto_TFT_Monitore&hash=item3f19456673
    That's the same as mine.


    I see, I have looked at that, found that first too. But Velesoft told me that resolution needs to be 640x480 or else you risk getting vertical lines skipped on the display. I guess however that there is no harm in just trying it. :)
  • edited August 2012
    Johan1973 wrote: »
    I see, I have looked at that, found that first too. But Velesoft told me that resolution needs to be 640x480 or else you risk getting vertical lines skipped on the display. I guess however that there is no harm in just trying it. :)

    You're right, but the display interlaces, so it's readable, but not so sharp.
    I'll do all my development work on it! :o
    I hope there is something on the market with higher resolution.
  • edited August 2012
    There are some 2.5" lcd displays with a native resolution of 640x480 pixels, but 2.5" is really small:
    http://www.ebay.com/itm/200658705335?item=200658705335&pt=Car_Audio_Video&cmd=ViewItem&hash=item2eb830dbb7&vxp=mtr
  • edited August 2012
    bverstee wrote: »
    There are some 2.5" lcd displays with a native resolution of 640x480 pixels, but 2.5" is really small:
    http://www.ebay.com/itm/200658705335?item=200658705335&pt=Car_Audio_Video&cmd=ViewItem&hash=item2eb830dbb7&vxp=mtr

    Yes, it is. And no real hurry for me. Wont be now I do that project. So I have time to look around. Can you please check your private messages Bvrstee, I sent you a message regarding that 128K ULA ;)
  • edited August 2012
    The laser-unit is 'finished', that means: all parts are ready and assembled.
    Now I need to thoroughly test the set, hope to start with that tonight.

    Calibration is still not the easiest to do: it's not enough to just work with two sensors, there is still some needed.
    But the sensor circuit now only has one potmeter, so calibration is down to it's minimum.

    I built in two voltmeters for the calibration process, which also makes the set look awesome!
    The blue power led is used to show the sensor output ;)

    Let's cut some hole in that case, and I'm ready to come over to Cambridge!

    Video's later this evening!

    The new sensor circuit:

    IMG_5573.JPG

    The eyes of the beast:

    IMG_5576.JPG

    Those happy blue numbers (reminds me of something, but I don't need 1.21GW to get this baby flying):

    IMG_5579.JPG

    Ow, the numbers mean: 3.2-2.3 > 0; led is on! ;)

    IMG_5578.JPG

    IMG_5570.JPG
  • edited August 2012
    And here's the fantastic preview of the lasershow held at the Spectrum30 show!

    Click on the pic!

    second_attempt_3rv.jpg
  • edited August 2012
    Nice. What is that light that seems to stream from below and up, everywhere you put your hand? additional laser beam? Anyway, at least on cam, it is very impressive.
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